Colored Mailer Boxes

Colored Mailer Boxes are custom-printed corrugated mailers finished in your brand colors, made for companies that want shipments to be recognizable before a customer reads the label. Each box is die-cut as a one-piece mailer with interlocking flaps that fold together and seal without tape.

A full-color exterior lets you match your palette edge to edge, so packages reinforce brand identity on the porch and across social unboxing posts. The corrugated board keeps contents protected in transit while the consistent color builds recognition order after order. A strong fit for seasonal campaigns, gift and lifestyle brands, and any store that wants its packaging to read as an extension of the website.

Materials & Specifications

Material: Corrugated board, E-flute for lighter contents or B/C-flute for heavier items

Construction: Die-cut one-piece mailer with interlocking flaps, no tape required

Printing: Full-color CMYK for edge-to-edge brand color, inside and outside

Finishing: Matte lamination for muted tones, gloss for vivid color, custom inserts and partitions

Sustainability: FSC-certified paper available on request

Best Used For

Brand-color packaging that matches your site and storefront

Seasonal and holiday campaign shipments

Gift, lifestyle, and color-forward consumer brands

Printing & Finishing

Full-color CMYK printing covers Colored Mailer Boxes edge to edge so your exact brand tones carry across every panel. Choose matte lamination for a soft, muted color or gloss lamination to make bright shades pop, print the interior to continue the color inside, and add inserts or partitions to secure products.

Why Order from Teal

Teal is a US-based custom packaging supplier producing your Colored Mailer Boxes domestically. The minimum order is 50 units, design help is free, and US shipping is free. Select standard production from about 7 business days after proof approval or rush service (from about 4 to 7 business days after proof approval on qualified ready-to-print jobs), print in full-color CMYK, and add the FSC-certified paper option. A sample kit is $50, credited to your first order, and every quote comes back within 4 business hours.

FAQ

What’s the minimum order quantity? The standard minimum is 50 units. Only specialty rigid boxes require 100 or more.

How long is production? Standard production runs from about 7 business days, with a rush option (from about 4 to 7 business days after proof approval on qualified ready-to-print jobs) when timing is tight.

Can I get a sample? Yes. A $50 sample kit lets you confirm color in hand, and the cost is credited to your first order.

Request a free quote and we’ll respond within 4 business hours.

Flood Ink and Inside Print at Mailer Volume

A colored mailer costs more than a kraft one for a simple reason: covering the full surface uses far more ink and needs a white liner to keep the shade true. Flood coverage on a kraft liner shifts warm and dull. Inside print is the cheaper way to get impact, because a printed interior reads as a deliberate unboxing moment while the outside stays plain.

Boxes per order

Coverage and liner guidance

50

Digital run to check the shade on your liner.

500

One color on a white liner, outside only.

1,000

Outside and inside print in a single production pass.

5,000

Plate printing cuts ink cost on every box.

10,000+

Ecommerce programs from about $0.44 per unit at volume.

Expect about 7 business days for in-house eligible mailer production, moving to about 12 weeks where a specialty imported board or coating is specified. Liner stock decides the gap. A digital proof lets you confirm the shade build before a heavy coverage run commits.

Send mailer dimensions, shade references, liner choice, inside print needs and quantity for pricing.

How to Order Colored Mailer Boxes

Ordering custom colored mailer boxes is simple:

Submit a quote request with your dimensions, quantity, and design references

Receive quote guidance within one business day

Send your artwork or work with our design team (free dieline + 2 revision rounds)

Approve the digital proof and production begins

Standard production runs from about 7 business days after proof approval; complex or high-volume orders take longer