Burger Clamshell Boxes | Commercial Grade & Precision Fit

Custom Burger Clamshell Boxes with Reinforced Bottom & Turn-Top Construction (Canada)

Custom Burger Clamshell Boxes from Lead Custom Boxes are built for Canada retailers, e-commerce brands, and corporate gifting programs that need holiday packaging sturdy enough to carry real weight — a bottle of wine, a boxed gift set, a stack of ornaments — without the bottom tearing out or the sides collapsing. Every bag is made to your exact dimensions in custom inches rather than pulled off a fixed size chart, with a reinforced bottom board and turn-top construction that holds its shape from the shelf to the recipient’s hands. Minimum order is 100 units, with fast reliable shipping across canada & all provinces and production in 10–12 business days.

Construction, Structural Reinforcements & Materials

The reinforced bottom board is what separates these from standard paper gift bags — a flat, rigid insert glued into the base that stops the bottom from bowing out under weight. The turn-top (a folded-over top edge rather than a raw cut edge) adds rigidity to the mouth of the bag and reinforces handle attachment points against tearing:

• 14pt–24pt C1S/C2S Cardstock: The standard stock for retail gift bags, balancing weight capacity, razor-sharp color fidelity, and structural durability.
• Uncoated Natural Kraft Paper: 100% repulpable and curbside recyclable for eco-conscious brands leading with a sustainability message this holiday season.
• Rigid Board Liners: Built for heavy payloads (wine bottles, glassware, electronics) where the bag must retain its crisp vertical silhouette without sagging.
• Reinforced Eyelets & Turn-Top Lips: Ribbon and rope handles pass through reinforced eyelets so they will not pull out under carrying loads.

Handle & Embellishment Options

Customize your bags to match your brand aesthetic and retail price tier:

• Handle Styles: Plush satin ribbon (luxury cosmetics & jewelry), braided cotton rope (versatile high-weight capacity), textured grosgrain ribbon, or integrated die-cut handles.
• High-End Holiday Finishes: Metallic hot foil stamping (holiday gold, silver, metallic red), soft-touch matte lamination, spot UV accents, and crisp embossing.

Technical Specifications & Manufacturing Matrix

Custom Dimensioning & Simple 4-Step Ordering

Bags are made to your exact product dimensions in inches (Length × Gusset × Height) rather than a fixed size chart — from small jewelry and accessory bags to large corporate gift totes built to carry bottles or boxed sets.

1. Send Item Dimensions: Provide Length × Width × Height in inches and quantity requirements.
2. Review Digital Proofs: Inspect 2D/3D digital dielines and mockups before authorization.
3. Sample Approval: Request a physical pre-production sample to verify material weight, color accuracy, and handle strength firsthand.
4. Production & Delivery: We manufacture and deliver to your target delivery date anywhere in the United States.

Related Custom Packaging Solutions

Pair this packaging with complementary custom containers engineered for your fulfillment and retail presentation needs:

• Custom 10ml Vial Boxes with Foam Inserts: Custom die-cut high-density EVA foam insert boxes engineered to secure fragile glass bottles against transit vibration.
• Custom Christmas Gift Bags with Reinforced Bottom: Heavy-duty retail gift bags with reinforced bottom board inserts and folded turn-top edges for weight support.

Frequently Asked Questions