Roll End Tuck Front Boxes

Roll End Tuck Front Boxes are sturdy custom-printed paperboard cartons with a rolled-edge base and a front tuck flap, made for brands shipping food, subscription, or gift items that need a stronger box than a standard tuck end. The rolled construction reinforces the walls for products with real weight.

The roll-end base gives you a flat presentation surface and added rigidity, so a bakery box of macarons or a subscription kit arrives intact and opens cleanly from the front. Full-color CMYK printing inside and out turns the open lid into a branded reveal, which subscription and gifting brands use to make unboxing part of the experience.

Materials & Specifications

Material: SBS white or natural kraft paperboard

Weight: 300-400gsm folding carton stock

Style: roll-end base with front tuck closure

Printing: full-color CMYK, inside and outside

FSC-certified paper option

Best Used For

Subscription and gift box programs

Bakery and confectionery items with weight

Apparel and accessory retail packaging

Curated kits and multi-piece sets

Printing & Finishing

Dress up the lid with matte, gloss, or soft-touch lamination for a tactile open. Add spot UV to highlight a logo, foil or emboss/deboss for a premium finish, or a window cutout with PET film to preview what’s inside before the box is even opened.

Why Order from Teal

We are a US-based custom packaging supplier, so design, print, and assembly stay under one roof. The minimum order is 50 units, with 100+ only on specialty rigid setup boxes. You get free design help, free US shipping, full-color CMYK, and an FSC-certified paper option. Choose standard production from about 7 business days after proof approval or rush service (from about 4 to 7 business days after proof approval on qualified ready-to-print jobs), plus a sample kit ($50, credited to your first order).

FAQ

What’s the minimum order quantity? The standard minimum is 50 units. Specialty rigid styles start at 100+.

How long is production? Standard production runs from about 7 business days, and a rush service (from about 4 to 7 business days after proof approval on qualified ready-to-print jobs) is available.

Can I get a sample? Yes. Order a $50 sample kit to check the roll-end build and print, credited to your first order.

Tell us your dimensions for a free quote and we’ll get back to you within 4 business hours.

Roll End Carton Volumes for Shippers

The rolled edge is the point of this structure. Board wraps back on itself along the side walls, doubling material exactly where a box gets gripped and stacked. The front tuck then closes without tape, which suits gift oriented ecommerce. It uses more board per unit than a simple tuck carton, so the gain in strength should be worth the sheet area.

Cartons

Strength and closure guidance

50

Handling tests at the weight you really pack.

500

A month of direct shipments for a small brand.

1,000

Two depths sharing one blank family.

5,000

Board purchasing improves and blank cost settles.

10,000+

Ecommerce program supply from about $0.44 per unit at volume.

Two turnaround options exist: blanks made under our own roof may be ready near about 7 business days, specialty imported print treatment can need about 12 weeks, both offered here as planning ranges, not guarantees. Free dieline design is drawn for the roll edge and front tuck. Send interior dimensions, packed weight, flute type, ink coverage, and monthly dispatch numbers.

How to Order Roll End Tuck Front Boxes

Ordering custom roll end tuck front boxes is simple:

Submit a quote request with your dimensions, quantity, and design references

Receive quote guidance within one business day

Send your artwork or work with our design team (free dieline + 2 revision rounds)

Approve the digital proof and production begins

Standard production runs from about 7 business days after proof approval; complex or high-volume orders take longer